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DOX SprayTechFine

Spray System

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Paper and board mills making quality paper need a level sheet moisture profile through the entire length of the paper production line.

Using the spray dampener process a good moistening without formation streaks and with controlled percentages of atomized water will result in better paper machine roll condition and level control.

The DOX SprayTechFine a member of the SprayTech Family is the industry standard for spray dampening system. The proprietary fine droplet nozzle technology allows DOX systems to provide an application matched solution.


Advanced Moistening Control System

DOX SprayTechFine Description

The most important properties of a fine droplet spraydampening system are its profiling capability and its ability to control the average moisture level. These two properties improve the sheet's cross-directional moisture profile and optimize the paper machine's productivity and runability.

The critical proprietary component of the system are the patented DOX two-stage nozzles that create a balanced and application matched mixture of air and water. The water nozzles are located in the center of the air nozzles. Directional vanes integrated into the nozzle create a rotational air flow from the nozzle. The rotating air pulls the water from the nozzle and transforms it into a highly atomized, full cone spray pattern that is efficiently applied to the web. The fine droplet size increases the absorption into the web.

The DOX SprayTechFine system consists of a sprayboom on which proprietary, two-stage nozzles are mounted; control station; air supply unit and water supply unit.

Control Station is for operation of the spray dampener. Each single nozzle is connected with an individual flow meter and regulation valve for selective water control. The total flow is automatically measured and shown on a display.

Integrated control with PLC for all systems.

The preselected total quantity of water is automatically varied when individual nozzles are adjusted. The system allows acurate control of moisture profile.

Benefits to the Paper Industry

  • increased production and flatter moisture profile can be achieved simultaneously
  • provides better edge performance for improved reel building
  • reel average moisture increased 0,5 - 4,0 %
  • energy savings derived from a level moisture profile and higher average moisture
  • improved tension profile and reel building
  • increased caliper and flatter caliper profile



Technical Features
  • advanced proprietary two-stage nozzle applies a highly atomized, low-pressure spray mist to the sheet
  • profiling zone spacing down to 25 mm means high profiling capability
  • constant air flow through the nozzles keeps them free from broke and debris
  • integrated control system with PLC (Allen Bradly or Siemens S7)
Technical Specifications

Nozzle Orifices
2 to 5 mm (non-plugging)

Nozzle Spray Capacity
min. 0,2 - 4 l/h each nozzle
max. 2 - 30 l/h each nozzle

The System consists of:
- spray boom
- control station
- air supply unit
- water supply unit
Options
  • custom vertical or pivot retraction
  • turnkey installation
  • heated drip pan

DOX Family

DOX Brush Finishing
DOX Air Web Cleaning
DOX Knife Dust Removal
DOX Spray TechFine
DOX Brush Spray Unit
DOX Brush RollHighTech



Advanced Moistening Control System Layout


 

DOX Air Web Cleaning

DOX Brush Finishing

DOX Brush
    RollHighTech

DOX Brush Spray Unit

DOX Knife Dust     Removal